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Material Safety Data Sheet: p-Toluenesulfonyl Isocyanate

Identification

Product Name: p-Toluenesulfonyl Isocyanate
Synonyms: Tosyl Isocyanate, PTSCI
CAS Number: 4083-64-1
Manufacturer: Commonly produced by specialty chemical suppliers worldwide
Recommended Uses: Intermediate for pharmaceuticals, agrochemicals, chemical synthesis
Restrictions on Use: Use only for industrial applications and by trained staff
Contact Information: Available through chemical supply chain safety departments

Hazard Identification

Classification: Toxic if inhaled, Skin corrosion/irritation (Category 1), Eye damage (Category 1), Respiratory sensitizer (Category 1), Hazardous to aquatic life
Signal Word: Danger
Hazard Statements: Causes severe skin burns and eye damage, fatal if inhaled, may cause respiratory irritation or allergic symptoms, hazardous to aquatic life
Pictograms: Skull and crossbones, Corrosion, Exclamation mark, Environment
Precautionary Statements: Avoid breathing vapors, use only outdoors or in well-ventilated areas, wear protective gloves/clothing, eye and face protection, avoid release to environment without adequate control

Composition / Information on Ingredients

Chemical Name: p-Toluenesulfonyl Isocyanate
CAS Number: 4083-64-1
Concentration: 99% or higher pure material, trace impurities vary by supplier

First Aid Measures

Inhalation: Move to fresh air quickly, seek immediate medical attention, administer oxygen if breathing is labored, do not leave victim unattended
Skin Contact: Remove contaminated clothing, wash with plenty of water for at least 15 minutes, seek medical attention
Eye Contact: Rinse cautiously with water for several minutes, remove contact lenses if present and easy, continue rinsing, rush to healthcare provider
Ingestion: Rinse mouth, never give anything by mouth if unconscious, seek prompt medical attention, do not induce vomiting
Most Important Symptoms/Effects: Burns to skin, eyes, respiratory tract irritation, potential delayed allergic responses

Fire-Fighting Measures

Suitable Extinguishing Media: Dry chemical, carbon dioxide, foam, water spray to cool containers
Specific Hazards from Fire: Emits toxic fumes of oxides of nitrogen, sulfur oxides, carbon monoxide, carbon dioxide
Protective Equipment and Precautions: Firefighters use self-contained breathing apparatus and protective clothing, evacuate area, stay upwind
Special Information: Containers may explode in heat, runoff may cause pollution

Accidental Release Measures

Personal Precautions: Evacuate area, ventilate, don chemical-resistant gloves, eye protection, respirator
Environmental Precautions: Prevent release into environmental drains or waterways; alert authorities
Methods for Cleanup: Absorb with inert material like sand or vermiculite, collect in closed container for disposal, decontaminate spill area with dilute ammonia or sodium carbonate solution, ventilate area well

Handling and Storage

Handling: Work only with appropriate exhaust ventilation, avoid contact with skin, eyes, clothing, keep away from incompatible substances such as water, strong bases, acids
Storage: Keep container tightly closed, store in cool, dry, well-ventilated space, keep away from moisture, lock up product, segregate from reactive chemicals

Exposure Controls and Personal Protection

Exposure Limits: No specific values established by OSHA or ACGIH; minimize exposure
Engineering Controls: Chemical fume hood, safety shower, eyewash stations
Personal Protective Equipment: Nitrile gloves, flame-resistant lab coat, tightly fitted goggles, face shield, appropriate respirator
Hygiene Measures: Do not eat, drink, or smoke in work area, wash hands before breaks and after handling, decontaminate protective equipment after use

Physical and Chemical Properties

Appearance: Colorless to yellow liquid
Odor: Pungent, irritating, sharp odor
Odor Threshold: Not established
pH: Not applicable
Melting Point/Freezing Point: -10°C to 0°C (approximate)
Boiling Point/Range: 142°C to 145°C at 760 mmHg
Flash Point: 95°C (Closed cup)
Evaporation Rate: Not documented
Flammability: May burn, flammable limits not determined
Vapor Pressure: 0.1 mmHg at 25°C
Vapor Density: Heavier than air
Solubility: Hydrolyzes in water, soluble in organics such as benzene, acetone
Partition Coefficient: Not determined
Decomposition Temperature: Tends to decompose above boiling point
Viscosity: Not measured
Density: 1.234 g/cm³ at 20°C

Stability and Reactivity

Reactivity: Reacts violently with water, alcohols, amines, bases, acids
Chemical Stability: Stable under recommended storage conditions, instability arises with exposure to moisture, light
Possibility of Hazardous Reactions: Formation of toxic gases like sulfur dioxide, nitrogen oxides, carbon monoxide
Conditions to Avoid: Moist air, heat, sunlight, sources of ignition, incompatible chemicals
Incompatible Materials: Water, strong acids, strong bases, alcohols, amines
Hazardous Decomposition Products: Sulfur oxides, nitrogen oxides, carbon monoxide, carbon dioxide

Toxicological Information

Acute Toxicity: Harmful if inhaled or swallowed, toxicological assessments show LC50/LD50 values in low dosage for animal models; precise data depends on animal species and exposure method
Skin Corrosion/Irritation: Severe corrosive actions on skin, rabbits show full-thickness necrosis
Serious Eye Damage/Eye Irritation: Risks full destruction of eye tissue and sight
Respiratory Sensitization: Exposure leads to asthmatic reactions in some individuals
Repeated Dose Toxicity: Long-term exposure increases risk of allergy, bronchitis, dermatitis
Mutagenicity/Carcinogenicity: No well-documented evidence of mutagenicity or carcinogenicity
Other Information: Acute exposure by inhalation may be rapidly fatal due to respiratory injury, symptoms may develop hours after contact

Ecological Information

Toxicity: Toxic to aquatic life even in small concentrations
Persistence and Degradability: Rapid decomposition in moist environments, breakdown products are mobile, may harm fish, invertebrates
Bioaccumulative Potential: Not expected due to hydrolysis, but no comprehensive studies
Mobility in Soil: Highly reactive, does not persist
Other Adverse Effects: Localized releases can cause fish kills, threat to aquatic invertebrates, rapid action needed during spills

Disposal Considerations

Waste Disposal Methods: Collect and store waste for disposal at certified chemical waste facility, incinerate in approved high-temperature plants, neutralization may aid disposal
Contaminated Packaging: Triple rinse containers with ammonia or sodium carbonate, destroy packaging as hazardous material
Precautions: Do not dump in drains, sewer, or environment, consult local authorities for proper chemical waste regulations, record all disposal

Transport Information

UN Number: 2206
UN Proper Shipping Name: ISOCYANATES, TOXIC, LIQUID (includes p-Toluenesulfonyl Isocyanate)
Transport Hazard Class: 6.1 (Toxic substances)
Packing Group: II
Marine Pollutant: Yes
Special Precautions for User: Protect containers from physical damage, segregate from foodstuffs, prepared emergency response plan during shipment, ensure correct placarding and documentation

Regulatory Information

OSHA Status: Hazardous chemical under OSHA Hazard Communication Standard
TSCA Status: Listed under Toxic Substances Control Act
EINECS/ELINCS: Listed
WHMIS Classification: D1A, D2A, E (Canada)
SARA Title III: Not covered under Section 313, included as an immediate (acute) health hazard
REACH Registration: Required when imported into Europe above legal threshold
Other Local Regulations: Subject to workplace and environmental controls, strict storage and handling protocols applied in most countries, employers must provide hazard communication and exposure control training